Services
Mechanical Design
From sketch to manufacturable product, we deliver on design
Mechanical design ranges from creating simple enclosures to engineering complex dynamic systems with many moving parts. Zebulon Solutions not only creates 3D CAD models (the easy part) but also does analysis, simulation, prototyping and verification of the complete mechanical subsystem, and then integrates it with the electronics and other system level components.
Our skilled team can finalize your existing design or covert your idea into a complete, manufacturing-ready product, complete with documentation. Our drawings specify your requirements for your suppliers and are compliant with Geometric dimensioning and tolerance (GD&T) standards for inspection.
Design Process
Taking your idea through modeling, prototyping, and manufacturing, we work with you through every step
WE SKETCH YOUR IDEA
WE CREATE A 3D MODEL OF YOUR CONCEPT
WE PROTOTYPE YOUR PRODUCT
WE DETAIL YOUR PRODUCT FOR FABRICATION AND ASSEMBLY
Let us help you design your product
Our Services
3D part and assembly design
Structural and functional analysis
Geometric dimensioning and tolerance (GD&T) analysis
Design finalization: 2D drawings with fabrication and assembly notes
Materials and finish specification
Design for ingress protection
- Prototying
Analysis and testing
Our Capabilities
3D Printing to Molding
Additive manufacturing has helped accelerate hardware development with its ability to produce nearly any design. We skillfully redesign parts that were originally only suitable for 3D printing and make them injection-moldable to reduce cost and increase durability.
Designing for Extreme Conditions
Placed in fields that flood in the spring or trampled by field animals, this high-tech product needs to be able to be charged and reporting data regardless of what conditions the product experiences.
Analysis and Simulations
A fundamental tenant of the design process is using data to drive decisions. Analysis and simulations help to avoid design decisions that would result in manufacturing yield problems or performance issues.
Optimizing Conflicting Requirements
Some designs require a careful balance of requirements to achieve the best results. This includes carefully testing materials and evaluating different feature shapes to find a solution that achieves both durability and flexibility, all while optimizing the design for efficient assembly to limit labor costs.