Welcome to Zebulon Solutions

teamOur services include both technical and management services, all geared toward helping our customers get their products off of the proverbial drawing board and into production. We can develop the processes you need; help you manage the team or program; and / or do the heavy lifting on the engineering side to make it happen.

What's New at Zebulon Solutions?

From Prototyping to Production: How to Balance Speed, Scale & Qualitymore

Find out what it takes to get your product into manufacturing from start to finish and how to find the delicate balance of speed, scale and quality throughout the process. CLICK HERE TO VIEW THE SLIDE SHOW

Topic of the Month: FMEA


Failure Mode Effect Analysis (FMEA) is a tool used to predict failures before they happen, and more importantly, allow for corrective action to be taken such as modifying the design or the process. The FMEA process originated in the automotive industry to improve vehicle quality and customer satisfaction.  It has
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We design. We test. We break things.

Getting the Concept Rightmore

Getting the Concept Right

Concept design sounds easy, right? A bunch of engineers, sitting around, brainstorming. Although the concept phase sounds as simple as sitting down and spouting off ideas, it’s much more time and thought consuming. Creating a product from start to finish is an all-around labor intensive process, and the concept phase
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Feedback from the frontmore

Feedback from the Front

Just spent a very interesting hour talking with the end user of one of our customers’ product, a product that is literally used on the front lines.  We had hand assembled the beta prototypes in our lab, using printed plastic parts, a whole slew of adhesives, and some rather clever
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